Success Case - Cascajares

digital twin of the gourmet food product warehouse with bar charts in a 3D environment for inventory monitoring

SECTOR

Manufacturing

DEVICE

PC App

TECHNOLOGY

Industry 4.0

Digitalization

Digital Twin

CONTEXT

Cascajares is a leading company in the food manufacturing sector, specialized in the production and commercialization of gourmet products. The company faced the challenge of digitizing and modernizing its production facilities in Palencia, in order to optimize equipment monitoring and improve production efficiency.

The main goal was to integrate an advanced analysis and visualization tool to unify machine monitoring, document management, and maintenance-related tasks within a single, user-friendly visual environment for operations and maintenance teams.

digital twin of the packaging line with information hotspots and 3D graphics

SOLUTION

3D boiler management with monitoring KPIs and integrated document management to visualize documents and reports

To address this challenge, the digital twin software TOKII was implemented. An immersive environment for analysis and 3D visualization, designed to enhance plant monitoring and control.

OPC-UA connections were established with production equipment to capture and visualize real-time data, enablingcontinuous tracking of machine status and performance. Additionally, a document management and process alarm system was integrated, allowing users to attach and access reports, images, voice notes, and other files directly in the software.

RESULT

The implementation of the digital twin TOKII has transformed Cascajares’ operations, providing a comprehensive, real-time view of the production plant. Centralized system monitoring has improved coordination between teams and reduced both response and maintenance times.

Thanks to the interactive 3D visualization, process understanding and bottleneck detection have been significantly improved. Furthermore, the integrated document management feature has facilitated access to technical information, enhancing user experience and operational control.

Overall, TOKII has enabled Cascajares to evolve towards a smart factory model aligned with industry 4.0 principles, where monitoring, analysis, and decision-making are carried out in a centralized and data-driven, contributing to greater operational and energy efficiency.