In an industrial environment increasingly driven by data and connectivity, the adoption of digital twins emerges as a strategic solution for those companies seeking to optimize their processes and results. These digital replicas provide a detailed view of assets and systems through analysis and mathematical calculations, cross-referencing historical and real-time data with the aim of improving decision-making.

Implementation and Development

Before implementing a digital twin, it is crucial to assess the existing technology infrastructure and the system capacity. This analysis should include a review of the IT architecture, hardware and software compatibility, and the robustness of existing network connections.

The development of a digital twin begins with the creation of its digital counterpart. This process includes several fundamental technical stages, such as the requirements analysis for the project, the solution design, and its development and deployment as a detailed model that replicates the characteristics and behavior of the physical asset. 

At the same time, the necessary connection is established to integrate data from sensors, IoT devices, APIs, or databases, among others. This data feeds the digital twin and requires an appropriate development platform. There are various platforms such as AWS, Microsoft Azure, MATLAB/Simulink, Apache Kafka, Unity, Unreal Engine, Dassault Systèmes ENOVIA, among others. The choice of platform is based on several factors, including system compatibility, the acquisition cost, and ease of integration, its maintenance, or the flexibility and scalability needed to allow for project growth.

At IMMERSIA we specialize in technologies capable of representing the technology of the physical world along with the associated data, in a single dynamic digital environment. This hybrid environment is achieved through the integration and connection of advanced visualization and analytics (VR, AR, MR), which allow for intuitive interaction. Thus, TOKII, our platform specifically configured for the creation and management of digital environments, integrates real-time and historical data, facilitating accurate and detailed simulations of physical assets. This platform not only allows for visualization but also continuously analyzes and improves the different systems and processes, optimizing operational efficiency and reducing costs. TOKII allows the user to have meticulous control, as well as the integrated modules, providing a digital environment editor along with the ability to create incidents, smart alerts, and attach associated documentation on the same interface, making it one of the most comprehensive platforms available on the market.

Challenges of Implementation

Integrating legacy systems with new digital technologies, ensuring the scalability of the solution, and protecting the security of data represent the main technical challenges in implementing the digital twin. At IMMERSIA we adopt a modular approach to its integration and a robust cybersecurity policy through users, passwords, and different controlled access that facilitates the mitigation of these potential issues.

The resistance to change is another common factor in many organizations. To overcome it, it is vital to develop a culture that values digitalization and emphasizes the tangible benefits that digital twins offer. Demonstrating positive results through successful cases, can help counter this resistance and build trust in implementing new technologies.

Finally, it is also crucial to ensure that teams are trained to use these tools. At IMMERSIA, we dedicate considerable attention and resources to training and continuous support to facilitate this transition, because no matter how advanced the technology, we know that it can only reach its maximum performance with prepared teams. We offer tailored training programs and ongoing technical assistance to prepare our clients and partners to make the most of our platform TOKII, thus integrating it into their daily operations.

Over the years, Immersia has successfully implemented TOKII in various sectors. You can check our USE CASES.

Interested in knowing how we could implement digital twin technology in your production plant?